CaCO3 growth in liquid by mixing of CaCl2 and Na2CO3

Insight Chips' Nano Channel Chips feature mixing of liquids directly in the field of view. In this application note, the experiment is described in detail, showcasing easy mixing and the resulting observations of in situ crystal growth.

Experiment

Mixing of CaCl2 and Na2CO3 in concentrations of 6 mM of each was performed using our Nano Channel Chips.

Chip

The chip used was a B37W1 (batch #37, wafer #1) chip with the following specs:

  • Design: Straight trap channels (with traps collapsing, keeping the 2 bypass channels almost fully separated)
  • Membrane thickness of 17 nm SiN on both top and bottom
  • Liquid thickness of 60 nm.
Optical BF image taken with 20x objective. The entire rectangle is transparent SiN membrane and the brown lines are the nano channels.

The inside of the chip has a standard configuration of 4 inlets and 2 bypass channels, connecting inlet 1 with 2, as well as 3 with 4.

The blue lines represent internal micro-bypasschannels inside the chip. The central region is the transparent membrane wherethe nano channels are visible in the TEM.
Transparent view of the chip represents howliquids can enter the chip into both micro bypass channels at once, mixing liquids in the nano channels inbetween them.
The nano channels are all that is visible inthe TEM, but hidden inside the chip are micro bypass channels which serve to flowliquid through the chip fast and easily.

Holder

Our Thermo Fisher compatible TEM holder with 4-inlet flow control.

The chip is mounted in the holder with a lid, securing the chip and its four inletson top of four O-rings, sealing a tube leading up to the chip through theholder, enabling liquid to be injected into the holder while a TEM experimentis going on.

The chip and holder are used in combination to mix liquids during a TEM session as seen in the video here.

TEM

Tecnai T20 G2 equipped with a TVIPS XF416 CCD camera.

The TEM is operated in extreme under-focus during all imaging presented in this app-note, to enhance contrast as much as possible when observing low- to medium range magnification of CaCO3 precipitates.

Experimental procedure

The chips used in this experiment are quite unique, as they did not turn out as intended in the batch. However, as it turns out, they are great at this type of experiment where the mixing of two liquids in sequence is needed.

What makes the chips unique is that they were supposed to work to trap nanoparticles in a confining region of the chips, as illustrated in the figure below.

Sketch of a nano particle trap in nano channels.From our latest publication: "In-situliquid phase TEM of trapped nanoparticles: native-state observation andstructural characterization”

These chips normally work by allowing a flow through the entire channel, including the confining part, so the flow will continue to bring new particles to the channel, which will get stopped once approaching the confined region. An example is given in the image below, where 50 nm SiO2 particles are being flowed in continuously throughout the experiment, getting trapped in the confined region.

You can read more about these traps in our published paper titled “In-situ liquid phase TEM of trapped nanoparticles: native-state observation and structural characterization” which you’ll find here.

With constant flow, particles build up at the trap-region in a functional trap chip.

What happened with the unique chips used in this work is that the trapping region was made too thin, 1-5 nm, resulting in a collapse and, therefore, hindering liquid flow and particle trapping.

Collapsedregion blocks flow almost completely. A small amount of liquid can pass, butnot enough to meaningfully flow any significant amount of liquid through.

Instead, a new way has been found to use these chips, which is to flow liquids into the same micro bypass channel one by one, sequentially, each time diffusing into the visible nano channel region and reacting with the liquid already there.

The principle is outlined in the figure below.

Sequential mixing method sketched.

The method of sequential mixing can be repeated numerous times, in both bypass channels.

Each time the liquid is exchanged, a time window of ideal concentration will exist in the nano channels until the first liquid has been completely diffused out of the channels and exchanged with the second liquid.

In the case of CaCO3, the particles will grow when there is about an even mix of CaCl2 and Na2CO3 and then dissolve again when either of the liquids are predominant.

Therefore, in this experiment, each liquid was flushed in sequentially, over 10 times, and particles were seen grow and dissolve over and over again.

In the end, mixed liquid had flown through the tubing in the holder and grown CaCO3 crystals inside it. As a result, fluidic resistance built up the holder, making it hard to flow any more liquid through. The solution to this was to inject 15 w.t.% citric acid, which completely dissolved the crystals in the nano channels, which was recorded in the TEM, as well as in the tubing in the holder. After a few seconds of injecting this mild acid, the liquid was flown through the holder again with ease.

Experimental caveat

A caveat to the process of sequential mixing described above is that the trap regions, although collapsed, do let in a very small amount of liquid. Therefore, liquid does enter this region a little bit, and as results will show, CaCO3 crystals are also seen grow here!

This caveat is not undesired, as it reveals what the crystals look like in liquid that is almost zero nanometers thin, perhaps around 1-2 nm. Due to this extreme thinness, resolution will be the absolute highest in this region.

In all regards, the experiment works according to the sequential mixing method described above, but additionally, crystals can be seen grow in the collapsed trap region.

Results

Diffaction of CaCO3 in liquid

(Result update October 4th, 2025)

With courtesy of Prof. Yuki Kimura and Dr. Tomoya Yamazaki from the Institute of Low Temperature Science at Hokkaido University we have some images of crystals grown in three different liquid thicknesses, <5 nm, 60 nm, and 150 nm. All SiN membranes are 17 or 19 nm on both top and bottom.

Crystal grown in <5 nm liquid, surrounded by two 17 nm SiN membranes. On the top, it is seen how the channel becomes deeper, this is around 60 nm - two different liquid thicknesses exist in this channel!
Crystal grown in ~60 nm liquid, surrounded by two ~17 nm SiN membranes.
Crystal grown in 150 nm liquid, surrounded by two 20 nm SiN membranes.
Crystal grown in 150 nm liquid, surrounded by two 20 nm SiN membranes.

Various types of CaCO3 growth

Various polymorphs of CaCO3 exists, such as aragonite, calcite, and vaterite which are all crystalline. Further, amorphous CaCO3 can form as well.

In these results different morphologies were observed, although it was not investigated further, which polymorphs grew in the nano channels.

Scattered particles

Thin sheet in the collapsed region

Fine sheet in the collapsed region

Patches, growing, then dissolving under the intensified beam

Sharper edged single particles

Dissolving particles with citric acid

To finish off the experiment, 15 wt.% citric acid was used to dissolve the CaCO3 both in the nano channels, and in the tubing in the holder.

Discussion and outlook

This experiment has been performed 4 times, and the result has been similar every time. The experiment can therefore be regarded as a nice demo-experiment, showcasing both the ease of use of Insight Chips' holders and Nano Channel Chips, as well as the potential of mixing two liquids together in the field of view.

The setup also serves as a protocol which can be used for other mixing experiments, as it is reproducible and robust.

Going forward, it would be interesting to

  • Capture the growth with atomic resolution
  • Investigate how the different polymorphs grow, by varying
    • Liquid thickness
    • Solution concentrations
    • Temperature (using our newly patented temperature holder which can heat the sample up to 150 C)
  • Investigate how the beam affects the CaCO3 growth.
  • Perform EELS studies of the liquid concentrations present in the chip while growth occurs.

Insight Chips is always happy to go to your lab to continue to research and expand our collaborations.

Let us know if you are interested!